Pumps and Pump Systems Seminar
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Who should attend Pumps and Pump Systems
Whether your maintenance staff consists of new hires, engineers or anyone in between, this class can be tailored to meet your specific needs. This course is applicable for maintenance personnel working in manufacturing plants, commercial buildings, hospitals, schools, government buildings, waste water facilities, shopping centers, apartment buildings and related facilities.
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Whether your maintenance staff consists of new hires, engineers or anyone in between, this class can be tailored to meet your specific needs. This course is applicable for maintenance personnel working in manufacturing plants, commercial buildings, hospitals, schools, government buildings, waste water facilities, shopping centers, apartment buildings and related facilities.
A comprehensive course designed to benefit: Mechanics, Operators, Consulting and Design Engineers, and Multi-Craft Maintenance Technicians. (see
full course description)
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Training Course
Syllabus:
A comprehensive course designed to benefit: Mechanics, Operators, Consulting and Design Engineers, and Multi-Craft Maintenance Technicians.From the pump and pump system, to the people who operate, maintain and design the pump system, this seminar will teach students how to identify the real problems causing pump failure, and how to avoid repeating those problems in the future.
Course Competencies & Learning Objectives:
· Understand basic pump principles
· Properly select the right pump & motor for the job
· Install, start-up and commission a pump
· Correctly align a pump and motor
· Properly maintain pumps and pump systems
· Properly operate a pump system
· Read and understand what pump gauges are saying
· Read and apply pump curve charts
· Identify and distinguish a “pump” problem from a “system” problem
· Identify, correct and avoid cavitation problems
· Prevent mechanical seal failure
Course Outline:
I.Pump Classification
A.Positive Displacement
B.Dynamic
II.Basic Hydraulic Concepts & Definitions
A.Defining Pressure
B.Head
C.Specific Gravity
D.Why Head Instead of Pressure?
III.How Centrifugal Pumps Work
A.How Pump Induce Flow
IV.Net Positive Suction Head (NPSH)
A.NPSHR vs. NPSHA
B.Cavitation
C.NPSH Margin
V.Horsepower & Efficiency
A.Losses
1.Hydraulic
2.Mechanical
3.Other
B.Calculating Efficiency
C.Affects of Viscosity
VI.Reading Pump Curves
A.Single Line Curves
B.Multiple Trim Curves
C.Multiple Speed Curves
D.Affinity Laws
VII.System Curves
A.Calculation System Heads
B.Where The Pump Will Operate
C.Changes in the System Curve
D.Determining a Pumps Operating Point in the Field
VIII.Affect of Pump Operation on Mechanical Reliability
A.Axial & Radial Loads
B.Shaft Deflection
C.Seal & Bearing Life
D.Start Up and Commissioning Procedures
E.Minimum Flow Restrictions
IX.Specifying the Right Pump
A.Tips on Getting the Right Pump for Your Application
X.Bearings
A.Lubrication Methods
B.Failure Modes
C.Proper Maintenance
D.Proper Lubricant Care
XI.Seals & Packing
A.Packing
1.Types of Packing 2.Proper Packing Installation 3.Correctly Adjusting Packing
B.Mechanical Seals
1.Pusher & Non Pusher Designs 2.Single Seals: Balanced and Unbalanced 3.Double and Tandem Seals 4.Dry Gas Seals 5.Other Sealing Methods
XII.Good System Design and Installation Practices
A.Building Reliability From the Foundation Up
B.Alignment 1.Types of Misalignment 2.Alignment Methods
XIII.Optimizing Your Pump Operation
A.Energy Efficiency
B.Improved Reliability
C.Better Process Control
D.Affect of Pump Speed on Pump Life
XIV.Pump Troubleshooting
A.Common Pump Problems and Their Solutions
B.Root Cause Analysis
XV. Condition Monitoring of Pumps
A.Vibration Analysis
B.Lubricant Analysis
C.Alternative Methods
CEU value:
1.4
Length of Course Instruction: 14 hours
Training Class Time:
7:30 am - Registration
8:00 am - Class begins
12:00 - 1:00 pm - Lunch (on your own)
4:30 pm - Class ends
Seminar Summary:
A comprehensive course designed to benefit: Mechanics, Operators, Consulting and Design Engineers, and Multi-Craft Maintenance Technicians. (see
full course description)
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